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Case Study: Emerson Electric Inc. and Innovation



By Mark Roberti


  Table of Contents:
  1. Case Study: Emerson Electric Inc. and Innovation
  2. ' Introduction '
  3. ' Electronic Eyes '
  4. ' Seeing Through the Mud '
  5. ' Cyber'
  6. ' Contract Control '
  7. ' Resources '

Emerson is shaking up its factories from Cleveland to Singapore by revolutionizing the way it buys parts. Sound dull? Think again. Emerson has saved $30 million so far—and counting.

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Case Study: Emerson Electric Inc. and Innovation - ' Contract Control '


( Page 6 of 7 )

Contract Control

Problem: Emerson's accounting staff had no way to know whether suppliers were giving divisions the contracted rate for goods sold.

Solution: MIN helps accountants spot overpayments. Example: Emerson Motor Co. was overbilled $328,000 on $50 million in purchases.

Payoff: No more overpayments and an estimated $3.5 million in companywide cost savings per year.

Inventory Reduction

Problem: In-Sink-Erator, a maker of garbage disposals, was buying some items at premium prices from local distributors and storing them indefinitely.

Solution: MIN identified the source of bloated inventories.

Payoff: All divisions now buy from lower-cost suppliers using just-in-time systems for inventory savings in the millions.

Pricing Power

Problem: Three of 18 factories run by Emerson's Fisher Valves division were buying the same 12-foot stainless steel tubing from two suppliers at three different prices.

Solution: MIN spotted the problem and the three factories pooled their purchases.

Payoff: Lower prices for raw materials—in this case, savings to the company of $45,000 on one order.



 
 
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